Production of pilot and catalyst testing units
Pilot plants are your key to accurate results and successful process scaling.
We create pilot plants for studying processes and testing catalysts according to specific customer requirements.
Key benefits
01. Adaptation to a specific task
Each plant is individually designed and manufactured based on your requirements and the specifics of the process to be studied
02. Variability of designs
We have experience in building plants of various designs - from simple ones with manual control to fully automated ones in explosion-proof version, placed at hazardous production facilities
03. Turnkey solution
We carry out the complete development cycle - from plant conceptualization to commissioning and service provision
04. Operation support
We can carry out the tests by our own operators, with minimal involvement of the Customer's specialists
Work sequence
1 этап
Analysis of initial data, development of technical specifications
- Analysis of initial data, project goals and objectives
- Development of technical specifications
- Preparation of conceptual technical solutions
- Conducting a feasibility study (FS)
Result
A well-founded project with clear objectives, requirements, and cost estimates has been prepared
2 этап
Design and manufacture
- Development of technological diagrams and 3D models
- Preparation of all working and project documentation
- Preparation of specifications and procurement lists
Result
Complete set of project documentation for production and readiness for procurement and manufacture of equipment
3 этап
Manufacturing and assembly
- Procurement of equipment and materials
- Manufacture of non-standard elements
- Installation, connection, and configuration of the control system
- Factory tests
Result
Factory assembly and testing, ready for delivery to the site
4 этап
Commissioning
- Delivery and installation supervision
- Commissioning works
- Training of the Customer's personnel
Result
The installation has been commissioned and is fully operational at the customer's site
5 этап
Service and support
- Consulting and technical support
- Technical maintenance and troubleshooting
Result
Stable and reliable operation of the unit during operation is ensured
Compliance with international and Russian standards
The safety of the installations is confirmed by certificates and declarations of conformity with the technical regulations of the Customs Union: TR CU 004, TR CU 010, TR CU 012.
Pressure equipment certified according to TR TS 032
The units are manufactured in accordance with TU 5363-001-15578130-2023.